Yamaha High-efficiency Modular YSM20R pick and place machine
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1-Head Solution
Two types of heads are available that bring the "1-head solution" to an even higher dimension capable of accommodating a wide range of components while maintaining high speed with no head replacement. High-speed general-purpose heads can be used for ultra-small (0201mm) chip components.
High-speed multi-purpose (HM : High-speed Multi) head
This universal type head made for high-speed mounting and versatility supports from ultra-tiny chips of 0201mm to large-size components of 55 x 100 mm and height of 15 mm.
Odd-shaped components (FM : Flexible Multi) head
Super wide-ranging type head supports load control, and handles a broad spectrum of components from ultra-tiny chips of 03015mm,to ultra-large components of 55 x 100 mm and tall components of heights to 28 mm.
Superb mounting performance 95,000 CPH (under optimum conditions as defined by Yamaha Motor)
Improving mounter operation from component pickup to mounting and using high-speed XY axes achieved production of 95,000 CPH which is 5% higher than conventional models.
Huge improved adaptability to actual production
Mounting a new type wide-scan camera increases and expands recognition capability to support high speed mounting of components down to only □8 mm to □12 mm in size. Also, use of side lighting gives high-speed recognition of ball electrode components such as CSP (chip scale packages) and BGA (ball grid arrays).
Beam variations available in 2 types
Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.
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Compatible components
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Conveyors available in freely configurable variations
Conveyor system is selectable from dual stage, single lane. Supports PCB sizes to a max.L810 x W490 mm (Dual stage, single lane for conveying single PCB). Single lane also available in M size specifications (max. PCB size L360 x W490 mm) having superior cost performance.
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Numerous functions to support high-quality mounting are included as standard features.
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Side view function
Detects pickup status and component’s presenge with no downtime loss.
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Blow station
Automatic blow cleaning function keeps nozzle clean for long periods.
High-speed smart recognition
Highly robust “High-speed Smart Recognition” that also creates recognition data for custom or unique components in a short time is now standard equipment.
Specifications:
| Model | YSM20R |
|
Applicable PCB |
Single lane L810 x W490 to L50 x W50 Dual stage Note: For X-axis 2-beam option only 1PCB conveyance: L810 x W490 to L50 x W50 2PCB conveyance: L380 x W490 to L50 x W50 |
|
Head / Applicable components |
High-Speed Multi (HM) Head *0201mm to W55 x L100mm, Height 15mm or lessOdd-shaped components (FM: Flexible Multi) head:
03015mm to W55 x L100mm, Height 28mm or less |
| Mounting capability(under optimum conditions as defined by Yamaha Motor) | X axis 2-beam: High-speed multi-purpose (HM: High-speed Multi) head x 2 95,000CPH |
| Mounting accuracy | ±0.035mm (±0.025mm) Cpk≧1.0 (3σ) (under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used) |
| Number of component Types | Fixed plate: Max. 140 types (conversion for 8mm tape feeder) Feeder carriage exchange: Max. 128 types (conversion for 8mm tape feeder) Trays for 30 types (Fixed type: max., when fitted with sATS30) and 10 types (Carriage type: max., when fitted with cATS10) |
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
| Air supply source | 0.45MPa or more, in clean, dry state |
| External dimension (excluding projections) | L 1,374 x W 1,857 x H1,445mm (Main unit only) |
| Weight | pprox. 2,050kg (Main unit only) |
